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Always start with
a clean motorcycle. Place motorcycle
on a stand to lift the front wheel off
the ground.
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Remove the front number
plate/headlight assembly.
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If necessary, loosen
bolts on the top and bottom triple clamps
and turn the fork tubes so the fork cap
vent screws are located either in the
front of, or behind the handlebars.
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Remove the fork cap
vent screws. Save the vent screws in
case you sell your motorbike and want
to remove the AirCells to put on your
next motorcycle. Clean any debris that
may be under the fork cap screws.
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Install the supplied
stainless steel fork cap fittings into
the bleeder screw holes. Do not over
tighten this fitting - just finger tight
and then turn only 1/3 of a turn. Excessive
tightening may damage the thread portion
or deform the gasket and o-ring. Make
sure the fittings are not touching the
handlebars or interfering with any controls.
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Install the AirCells
behind the number plate/headlight assembly,
in-between the top and bottom triple
clamp. Attach to the fork tubes using
the supplied Aluminum Brackets ( FCS-5JE,
FCS-5KE and FCS-5HE models only). Make
sure the Air Cells are in a location
that does not interfere with any side-to-side
movement of the handlebars, control cables
or ignition box.
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Install the high-pressure
tubing, determine the proper length to
be cut. Cut the tubing using a single
edge razor blade or a box cutter type
blade. Do not cut the tubing with pliers,
nippers, scissors, etc., otherwise, the
tube will be deformed and could leak
air/oil.
First connect the equalization
line, push the tubing into the black 90 elbows
on top of each AirCell until they stop. One
end of the tubing will be inserted into the
black 90 elbow fitting on top of one AirCell
and the other end of the tubing will be inserted
into the other black 90 elbow on top of the
other AirCell.
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